FDM or Fused Deposition Modeling for Rapid Prototyping

Fusing manufacturing and material science

Fused deposition modeling, or FDM, is the additive technology that produces the strongest, most durable and precise thermoplastic parts. We employ this rapid prototyping process to help clients:

• produce more prototypes and functional parts
• reduce design time
• lower their total cost

Due to the durability and precision of FDM parts, in most cases the CNC machining process for tooling can be completely eliminated. Typical CNC parts can now be made in the FDM machines. That helps:

• reduce weight
• save precious time
• yield less-costly parts 

The FDM process creates parts that can withstand extremely high temperatures, and also are resistant to water and chemicals, making it ideal for parts used in particularly punishing environments.

We have several Stratasys FDM machines that create parts in as little as 24 hours to a few days and as large as 36 x 24 x 36 inches. Parts are built in layers, giving you a real thermoplastic component on demand. 

If a finer appearance or sealed parts are required, we can run ABS and PC parts through a smoothing process. Parts are then watertight, stronger and better looking.

We can also post-treat with a process called RP Tempering. This can be applied to add:

• strength
• flexibility (living hinge)
• heat- or flame-resistance
• shielding properties

For reflective surfaces, we can plate with a variety of metallic finishes. In the event additional colors are desired, parts can be painted to any color required.  To learn more about the technology, visit our partner’s website, rpplusm.com.