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An Insider's View - American Injection Molding Institute (AIM) Certificate Program

by Administrator28. March 2016 14:03

My name is William Allen. I have been around plastics injection molding my entire life. My parents actually met while working in an injection molding facility as young adults and I can remember recognizing the sounds and smells of a plastics plant as early as five years old. When I found myself on the hunt for a job in 2005 I made my way into the plastics world as well. Starting out as an operator I was able to see plastics manufacturing from many angles as I worked my way up through the ranks. My first formal training in the realm of processing came in the form of a two day class and a one month crash course from a newly hired engineer on staff at Nampac (North American Packaging) which, at the time, was located in East Cleveland Ohio. That was in 2007. At the time, I was strictly working with polypropylene making one product – buckets - in several sizes and colors on the 11 presses we had in house. It wasn’t until midway through 2008, when Nampac closed its doors, that I joined the Thogus Products family as a process technician. I immediately started to realize just how many different plastics there were, and how much processing variation could exist in a facility that ran so many custom jobs.

Over the course of the next six years I enrolled in three additional technical training programs and gained a great deal of invaluable experience. My experience expanded across many different machines, several types of robots and automation, and of course multiple types and grades of plastic. Fast forward to March 2015, I was then offered an opportunity to be among the inaugural class of the AIM Institute in Erie Pennsylvania - an opportunity I will be eternally thankful for and know I will benefit from for the balance of my career. 

Upon taking the entrance test for the AIM Institute (strictly for the sake of gauging current level of knowledge) I realized two things. First, this was not going to be a walk in the park. Second, I simply did not know nearly as much as I thought I did in the realm of injection molding. I was a fair mixture of nervous and excited. But, since I only had a week’s notice before the first of the four classes I was not able to do any research on what exactly I had signed up for; and therefore possibly less nervous than I would have been. Previously, I had read many articles both written by and written about John Beaumont, Mike Sepe and John Bozzelli and recognized them as leaders and pioneers in their respective corners of the plastics world. Little did I know that they would be among the instructors that would be teaching the AIM institute classes. I was a bit star-struck to say the least when I first entered the classroom and saw their name tags on the desks. I remember thinking “I might be out of my league here.” Turns out the mix of students in that class ranged from product design, to tooling, to processing and even quality control. The class, thankfully, is designed to work for anyone in the plastics world.

Throughout the next year I learned plastics - starting at the molecular level and working all the way through tool design, processing and even part review and design. The classes, while very challenging (even for the Thogus, degreed plastics engineer who was taking the class as well), were not the usual “take your information and go” type of classes. There was an enormous amount of support not only during the class and on the homework assigned between classes, but on any day of the week at any time. The instructors were just an email away and their responses were always prompt and informative. They want the students to succeed and their passion for the plastics industry was always evident. I admittedly had rough patches in some areas, but I was never completely lost. When I needed help it was always available.

In addition to the support from the instructors at the AIM Institute, the time allotted to me by my workplace to complete the WebEx classes and homework assignments was pivotal in my completion of the certification as well. Without Thogus’ support and encouragement throughout the program I may not have done as well or even have been able to complete and pass the classes. Their investment in me made an enormous difference in my ability to do well and directly impacted how much I was able to digest and retain the information. 

After my grade for the final test came in and I received my certificate in the “Plastics Engineering and Technology” program I had a great sense of pride. I finished the class tied for the top grade, and while the class was not very large, I felt very accomplished. More importantly, I had a measurable increase in confidence. I was able to step up at work and take on a new role with new responsibilities. I bring a new understanding of troubleshooting to every situation and find myself narrowing in on a particular problem so that I can quickly investigate solutions. I am able to look at new designs and recognize potential issues before products are launched, which can make a world of difference once the steel is cut and processing begins. The lessons and education I was afforded by this program have made a world of difference for me in my day-to-day work. Learning real world applications from experts in a professional setting and having the homework and reinforcement between classes made the information stick. It was an experience I will never forget, and the confidence to challenge the industry standards, ask questions and strive to solve problems will be a staple in my career. 

AIM Certificate

 

The Perks of Having My Birthday Off

by Caroline23. December 2015 08:40

There comes the day as an adult where your birthday is just not as important as it once was. Yes, you might get some phone calls, a few cards, and maybe some presents, but typically it is just another day. Other than your milestone birthdays it really isn’t that big of a deal. As adults we accept that and move on. 

Two years ago my company, Thogus, created the policy where you get your birthday off, and if your birthday falls on a Saturday or Sunday, you get to take a Friday or Monday off. My birthday is in early December and the first year this went into effect, it fell on a Tuesday. Initially, I kind of scoffed at the idea. ‘Who cares?,’ I thought. It’s just a day. No big deal. Then that Tuesday rolled around and I honestly had one of the best birthdays ever. No exaggeration, no hyperbole. It was AWESOME. 

To preface, I am a married mother of two toddlers so my free time never really feels like free time. I am always on the go. I am not whining or complaining, it is just the way it is. When that Tuesday rolled around I started my day by not waking up to my alarm. On a Tuesday. AMAZING. My husband took the kiddos to the sitter and I sat in my quiet house with a grin on my face. I decided I would head off to the local mall to do some shopping. Not worrying about crowds on a Tuesday I took my time and leisurely strolled from store to store. I enjoyed something I so rarely had, time. 

This year’s birthday rolled around and I greeted it with glee. Again to have a day to myself to do what I want, when I want, is the greatest gift I can be given. I would never use a vacation day on my birthday; It just seems wasteful. This requires me to not be at work on my birthday and I love it! I would encourage most companies out there to create a policy like this. It may seem small or insignificant, but it means so much to me because what I am getting is time and freedom and for that I am grateful. 

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Culture

How Matthew K. Hlavin fosters his evolving business and creates Advanced Manufacturing Solutions...

by Christie Reznik11. September 2014 16:06
Crain's Cleveland Business featured Matt in a recent article where he talks about fostering a spirit of innovation, developing culture, engaging employees and the importance of attracting the next generation workforce of manufacturing. Ultimately, innovation creates value all around. Through the power of advanced manufacturing software and technology, and the enhanced capabilities they provide, companies like Thogus are entering into a new age of manufacturing, with their CEO Matt Hlavin, leading the charge. 

Click below to read the full article:

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